The Long Read
A true testament to quality powder coating
David Bunker, Operational Risk and Supply Chain Director at Origin, discusses the accreditation of its in-house powder coating facility
We are proud to announce that Origin has achieved the Qualicoat status for our in-house powder coating facility. This is a significant milestone, and one we are incredibly proud of.
Achieving Qualicoat
The Qualicoat accreditation is a globally recognised quality standard for powder coating aluminium. The accreditation was created to ensure that the powder coatings used in the construction industry meet the highest standards of quality, durability, and environmental sustainability. To be certified, our in-house powder coating facility was subject to rigorous independent audits and over 1,000 hours of corrosion resistance testing.
Not only did we achieve Qualicoat, but we did so in record time – becoming the quickest ever company to be certified. We were able to achieve this because of the processes we put in place from the outset. Our ambition was to set up a facility that would powder coat to the very highest quality, and in doing so, we were able to exceed Qualicoat’s standards in record time.
About Origin’s powder-coating facility
At the heart of our accredited facility is a reimagined powder coating process. This approach begins with a meticulous 4-stage mechanical cleaning process. Starting with the company’s unique linishing machine – the only one of its kind in the UK – it uses air, water, and adjustable brushes to eliminate even the slightest imperfections from the aluminium profile. Profile then goes on to an extensive 10-stage pre-treatment cleaning process. With the industry standard being 5-7, the additional stages implemented with Origin ensure the surface is primed and impeccably prepared for the powder coating application. This results in a finish that is not only visually unmatched, but is also exceptionally durable and resistant to corrosion.
To cater to the diverse needs of homeowners, there is a range of powder coating options, including Class 1, 2, and 3 finishes. The availability of textured finishes also opens up new possibilities for design and customisation, allowing our Partners to create truly unique and bespoke solutions for their customers. To ensure continued quality, our in-house laboratory conducts tests to ensure the powder coating’s integrity for every job. The testing includes checking adhesion, colour, resistance to cracking, and film thickness, to ensure we are producing market-leading products every time. It’s this level of dedication to providing the best quality for our partners that Qualicoat recognised.
Having our own powder coating facility means we have brought our entire manufacturing process under one roof to gain unprecedented control over every aspect of our production, from raw materials to finished products. This level of control is unique within the industry and allows us to create a product that sets new standards.
The benefits of Origin’s in-house powder coating facility extend beyond just product quality. By streamlining our manufacturing process, we can reduce lead times, minimise wastage and reduce the risk of any profile being damaged during transport. This means that partners can offer their customers a wider range of choice without compromising on delivery schedules. The elimination of external handling reduces the risk of damage, ensuring that the product is delivered in pristine condition and Partners will receive their orders on time and in full.
Final thoughts
For installers, partnering with Origin means gaining a competitive edge. By offering products that boast superior quality, faster delivery, and enhanced customisation options, Partners can differentiate themselves from competitors and build stronger relationships with their customers. The reputation Origin has as an innovator and a manufacturer who delivers exceptional products is a powerful asset that can elevate the standing of any installer, making those all-important sales much easier to close.
Achieving Qualicoat was no mean feat. However, the commitment validates our relentless pursuit of excellence and reinforces our position as a leader in the industry.
This achievement perfectly underscores our dedication to delivering exceptional products that not only look great, but also provide unparalleled quality. With more product launches and initiatives on the way, 2025 is going to be an exciting year for Origin and our partners.
https://trade.origin-global.com/partner-with-origin
